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Bimetallic Cable Lug for Power Lines | Copper Aluminum – YiHaoPower

  • Friction-Welded Bimetallic Technology: High-purity copper palm is seamlessly friction-welded to an aluminum barrel to eliminate galvanic corrosion.
  • High Electrical Conductivity: Engineered for optimal electrical contact and low resistance when joining aluminum conductors to copper studs.
  • Single & Double Hole Configurations: Available in DTL-1 single-hole and DTL-2 double-hole options to suit versatile substation termination layouts.
  • Precision Crimp Barrel: Annealed aluminum barrel ensures smooth conductor entry and tight crimp engagement with hydraulic crimping tools.

Need Custom Specifications? Contact YiHaoPower today for CAD drawings, technical data sheets, and direct factory wholesale quotes.

Product Overview

The Bimetallic Cable Lug (DTL-1 and DTL-2 Series Copper-Aluminum Terminal) is a fundamental power connector fitting used in electrical power distribution, substations, and industrial power systems. Manufactured by YiHao Power, these terminals connect aluminum cables to copper busbars or equipment studs. Advanced friction welding guarantees a molecular bond between the copper and aluminum, preventing oxidation and thermal overload.

Technical Specifications

Parameter Specification
Product Series DTL-1 (Single Hole) / DTL-2 (Double Hole) Series
Body Material High-Conductivity Copper & Aluminum Alloy
Joint Technology Friction Welding (Bimetallic Bond)
Surface Protection Natural Polish / Electro-Tinned Finish
Standard Compliance ISO / ASTM / IEC / BS Standards Compliant
Application Scope Substations, Distribution Panels, Transformers & Cable Terminations

Product Types & Key Features

  • Eliminates Galvanic Corrosion: Friction-welded interface isolates the electro-chemical reaction between dissimilar metals, ensuring stable contact resistance.
  • DTL-1 Single Hole Series: Compact terminal lug suited for standard electrical connection studs in switchgears and panels.
  • DTL-2 Double Hole Series: Dual bolt-hole design prevents terminal rotation and increases contact reliability under heavy current loads and vibration.

Quality Assurance

Every batch of bimetallic cable lugs manufactured by YiHao Power undergoes strict quality control, including friction weld tensile testing, electrical conductivity checks, and dimensional tolerance inspections.